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103 Morton Street
Missouri Valley IA 51555

Phone - (712) 642-3006
Fax - (712) 642-3006

Waste Vegetable Oil

Restaurants use many different oils for frying foods.  These oils are subjected to very high temperatures as well as fats and water from various foods. The process of frying food changes the physical and chemical make-up of the oil increasing the acidity and water content.  This affects the Transesterification Process - the chemical process of making of biodiesel. Higher FFA’s require more catalyst and alcohol, which in turn increases production costs.  Other problems may arise from oils high in water or FFA’s, such as poor fuel from incomplete reaction and the formation of emulsions from a water washing process due to excess soap formation or shortened life of ION exchange resins.  WVO with the least amount of water (“under 1%”) and low FFA’S (fewer than 5%”) are desirable.

Places to look for high quality oil would be restaurants that fry low fat foods, vegetables, fish, chicken, and potato chips. Example: Oriental restaurants and shrimp boats etc. The types of WVO to look for are Canola, Soy, Sunflower and Corn Oil in this order from thin to thick. The thickness or viscosity of the oil becomes a concern in cold climates as biodiesel made from heavier oil has “higher viscosity” and poor cold weather performance.  Thinner oils will have better cold flow properties and better cold weather performance. Biodiesel made from WVO will usually have a higher viscosity than biodiesel made from virgin oil due to the physical and chemical changes made to WVO in the frying process. This will not be a large temperature difference, but you should expect a few degrees difference. 

Non-hydrogenated or partially hydrogenated oils will be the most common type of oils used in restaurants. Some will use completely hydrogenated oil that is solid at room temperature and should be avoided. Non-hydrogenated oil will have better cold flow properties, but will not store as well without adding stabilizers. Partially hydrogenated oil has a higher “cloud point” but will not oxidize as fast. The difference between non-hydrogenated and partially hydrogenated oil is small and both are treated the same when making biodiesel. Hydrogenation results in the conversion of liquid vegetable oils to solid or semi-
solid fats. Complete hydrogenation converts unsaturated fatty acids to saturated ones. Changing the degree of saturation of the fat changes some important physical properties such as the melting point, which is why liquid oils become semi-solid. Since partially hydrogenated vegetable oils are cheaper than animal source fats and are available in a wide range of consistencies, and have other desirable characteristics (e.g., increased oxidative stability. Most restaurants tend to use partially hydrogenated oil due to cost and longer life of oil.

 

Biodiesel
Chemically known as Fatty Acid Methyl Ester (FAME). Refers to any vegetable oil or animal fat that has been altered through a process called transesterification, a process in which oil, (an ester) gets converted to biodiesel, (another ester) and glycerin a byproduct. Biodiesel is a clean burning renewable fuel that mimics the properties of petroleum diesel, but with increased lubricity and lower emissions. Biodiesel can be mixed in any ratio with petroleum diesel to create a blend. Common blends are B2 and B20.

   Biodiesel & Safety          

WVO
Refers to waste vegetable oil or FEEDSTOCK.

  Waste Vegetable Oil            

Titration
A chemical procedure to determine the amount of catalyst required to neutralize the excess fatty acids in the WVO.

Catalyst
Most commonly used catalysts are Sodium Hydroxide (NaOH) commonly known as Lye, and Potassium Hydroxide commonly (KOH) known as Potash.

Methanol
Also called Methyl Alcohol (MeOH or CH3OH).

Methoxide
A solution of alcohol and catalyst (Sodium Methoxide or Potassium Methoxide). EXCESSIVELY CAUSTIC AND FLAMMABLE!

Glycerin
The by product of the transesterification
process.

Transesterification
Transesterification is the chemical conversion of vegetable oils or animal fats involving a base catalyzed process.

Reactor
The tank used to process WVO. This includes preheating oil, transesterification process, washing fuel, and drying.

Methoxide tank
The tank used to mix alcohol and the base usually Sodium or Potassium Hydroxide to form the catalyst used in Transesterification.

Water Wash
A process using water that removes any remaining free glycerin, methanol, catalyst from the fuel remaining from the Transesterfication process.

Dry Wash
A waterless method used to remove impurities from biodiesel using Magnesium Silicate, Ion-Exchange resins, or an absorbent.

Drying
The removal of residual water from the fuel after water washing using heat or desiccant.

Emulsion
An oil-in-water emulsion consists of small droplets of oil that are surrounded by soap molecules. May look like 2% milk or custard.  There are many forms of emulsion.

 

 

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